Operational procedures of shell and tube heat exchangers



  • The seawater flows through the tubes and lube oil flows inside the shell of the cooler.
  • The lube oil pump takes suction from the main engine lube oil sump and delivers it through the
  • filter to the lube oil cooler.
  • Number one cooler is in operation while the number two cooler is kept on standby.
  • The shell and tube sides have separate purge valves.
  • The lube oil flows through the inlet valve into the shell and flows through outlet valve back to the main engine lube oil sump.
  • The seawater from the main seawater line is supplied through the cooler inlet valve.
  • The water flows through the seawater outlet valve to overboard.
  • While changing over the cooler, proper procedures should be followed to avoid increase in lube oil temperature or drop in lube oil pressure.
  • Open seawater side purge valve.
  • When the water comes out of the purge valve, open the seawater outlet valve gradually to full open position.
  • This will ensure no air is trapped in the seawater side.
  • Close the purge valve.
  • Check the inlet and outlet pressure gauges.
  • The pressure difference indicates the flow of seawater.
  • Circulate the seawater for fifteen to twenty minutes, before allowing the lube oil into the cooler.
  • This is to prevent thermal straining of the cooler components.
  • Open lube oil side purge valve.
  • Open the lube oil inlet valve by one turn.
  • When the lube oil comes out of the purge valve.
  • Open the lube oil outlet valve gradually to full open position.
  • This will ensure no air is trapped in the shell side and lube oil flows into the system.
  • Close the purge valve. Open the inlet valve fully.
  • Check all joints and end covers for leakages.
  • Check the inlet and outlet temperature of the lube oil.
  • Check the inlet and outlet temperature of the seawater.
  • The difference between the inlet and outlet temperatures indicates the performance of the cooler. The temperature difference should be observed and recorded.
  • If controller is provided set the temperature of the lube oil to be maintained.
  • The temperature can be maintained manually by adjusting a three-way valve of the cooler.
  • Shut the seawater inlet valve of the No. 1 cooler that has to be isolated. Shut the seawater outlet valve.
  • Divert the lube oil flow by adjusting the three-way valve.
  • Shut the lube oil inlet valve. Shut the lube oil outlet valve.
  • Adjust the three-way valve back to the normal position.
  • Now No.2 cooler is in operation and No.1 cooler is isolated.


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